LEATHER MANUFACTURE - I

L   T    P

3    -   4 

RATIONALE

Diploma holders in Leather Technology are supposed to acquire fundamental knowledge of history of leather manufacture, anatomical structure, composition of hides, skins, proteins, curing, presentation, pretanning and post-tanning operations, , chrome tanning, syntans etc for enabling them to perform effectively on the shop floor.  Hence this subject is introduced in the curriculum.  Teachers are expected to provide greater emphasis on developing relevant skills in the students.

DETAILED CONTENTS

THEORY

 

1.       Introduction                                                                                                      (6 hrs)

 

History of Leather manufacture, Flaying, availability, classification and grading of hides and skins,  defects of hides and skins, anatomical structure of hides and skins, chemical composition and constituents of hides and skins

 

2.       Proteins                                                                                                          (6 hrs)

           

Nature and types of proteins, physical and chemical composition of skin, proteins, reactions with acids, base and salts (in brief)

 

3.       Curing and Preservation                                                                                    (6 hrs)

           

Methods and chemistry of curing of hides and skins merits and demerits of each method, code of practice for curing and preservation of cattle hides as per latest standards specifications

 

4.       Pretanning Operations                                                                                       (8 hrs)

 

         Principles and objectives involved in desalting, soakins, liming, deliming, bating, puring and drenching, pickling, depickling, bleaching, degreasing

 

5.       Tanning                                                                                                          (6 hrs)

           

Concept and definition of tanning, leather properties dependent on tanning. Types of tannages.

 

6.       Chrome Tanning                                                                                               (10 hrs)

           

Warners coordination theory of chrome compounds, Chemistry of Chromium complexes, preparation of chrome liquors, self-basifying chrome powder, hydrolysis, olation, oxolation, polymerization, effect of masking salts.  Factors influencing chrome tanning like pH, concentration time, temperature, neutral salts. Basification and basicity principles and chemistry of various chrome tanning methods

 

7.       Syntans                                                                                                         (6 hrs)

           

Classification, general methods of preparation, reactions with skin protein used in leather manufacture, types and uses of various resin tanning agents.

 

LIST OF PRACTICALS

 

  1. Grading of raw hides and skins as per commercial practice.
  2. Tannery practice: Beam house and chrome tanning operations only.
  3. Wet blue making
  4. Visit to hide market and flaying centres
  5. Visit to tanneries
  6. Visit to laboratories, CLRI, FDDI, GLI Private testing laboratories
  7. Visit to various chemical trading agencies
  8. Guest Lectures of representatives of chemical dealers
  9. Compulsory regular visits to some tanning/auxiliary chemical manufacturing units and ancillary units

 

INSTRUCTIONAL STRATEGY

 

This subject is one of the basic subjects for the diploma in leather technology. The teacher should lay lot of emphasis on developing thorough understanding of various facts, concepts, principles and practices involved in leather manufacturing. Teacher should design tutorial exercises and students should be given practice on solving the same using books, manuals, with the assistance of teachers. Visits to some of the small, medium and large-scale tanneries may also be arranged to expose the students about various processes. Students should be sent to market for collecting samples and catalogue of various raw materials used in tanneries.

 

RECOMMENDED BOOKS

 

1.       An Introduction to Principles of Leather Manufacture by SS Dutta, Indian Leather Technologists Association, Kolkota

2.       Theory and Practice of Leather Manufacture by KT Sarkar

3.       Leather Technicians Handbook by JH Sharphouse, Lather Producers Association, Northampton, UK

4.       Chemistry and Technology of Leather by O’ Flaherty, Roddy and Lollar, Vol. I and II, Robert E. Krieger Publishing Company, USA

5.       Vegetable Tanning Materials of India by VS Sundara Rao

6.       Practical Leather Technology by TC Thorstensen, Robert E. Krieger Publishing Co., Florida

 

SUGGESTED DISTRIBUTION OF MARKS

 

Topic No.

Time Allotted (Hrs)

Marks Allotted (%)

1

6

12

2

6

12

3

6

12

4 

8

18

5

6

12

6

10

20

7

6

14

Total

48

100